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Also known as: Boiling, solvent boil, boil, popping,  

 

Description
Blisters on the paint surface caused by trapped solvents in the topcoats or primer-surfacer, a situation which is further aggravated by force drying or uneven heating.

 

Click on the below images for a magnified view of additional examples:
   
 Undercoat Pop (50x)  Undercoat Pop (125x)
   
 Clearcoat Pop (50x)  Clearcoat Pop (320x)

 

Origin and Potential Causes:
  • Solvent or air trapped in film escapes during drying leaving pop marks.
  • Incorrect spray viscosity, spray pressure, flash off time, or improper drying.
  • Incorrect choice of hardeners and/or thinners. Use of fast-dry thinner or reducer, especially when the material is sprayed too dry or at excessive pressure.
  • Excessive film thickness. Insufficient drying time between coats and too heavy application of the undercoats may trap solvents causing popping of the color coat as they later escape.
  • Incorrect drying of primer / fillers.
  • Improper surface cleaning or preparation.
  • Infrared facilities too close.
  • Baking was started too soon after application.
  • Baking temperature too high.

 

Prevention Techniques:
  • Thoroughly clean all areas to be painted.
  • Select the thinner or reducer that is suitable for existing shop conditions.
  • Don't pile on undercoats or topcoats. Allow sufficient flash and drying time. Allow each coat of primer-surfacer to flash off naturally - DO NOT FAN.
  • Apply film at recommended thickness.
  • Follow technical recommendations of products in use. 

 

Remedy
  • If damage is extensive and severe, paint must be removed down to undercoat or metal, depending on depth of blisters; then refinish.
  • In less severe cases, sand until smooth, resurface and refinish.

 

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